Air Filter Case And Carburetor
Carburetor manifold clamps 1 Engine idle speed control knob bracket 4 Starter control knob bracket 5 Carburetor joint clamps 6 Cover the carburetor with a rag to prevent dirt or foreign bodies entering.
Fm
Transparent sleeve 1 on the filter case bottom Water and or dirt Clean the sleeve and the filter case. See the section SEAT, FUEL TANK AND REAR COWLING.
Eh
Oil sump drainage screw engine 30 Nm 3.0 mkg Oil inlet hose screw 30 Nm 3,0 mkg Oil filter cover screws 10 Nm 1.0 mkg Oil filter housing by bleeder hole Recommended engine oil SHELL SUPER 4TX 20W 50 Periodic oil change with oil filter replacement 2.7 litres Be careful to prevent foreign bodies dropping into the engine crankcase. Do not add additives to the engine oil. The latter also lubricates the clutch and the additives may make it slide. Oil filter cover bleeder screw 5 Nm 0.5 mkg See the...
Crankshaft
Use the crankcase separating tool 2 and adapter 3 . P N YU-01135-At 90890-01135 Adapter P N YM-04063-A, 90890-04063 Tighten the tool holding bolts, but make sure that the tool body is vertical with the crankshaft. If necessary, one screw may be backed out slightly to level tool body.
Plug 1
Remove the rocker arm shaft by the slide hammer bolt 1 and weight 2 . Slide hammer set P N YU-01083-A Slide hammer bolt P N 90890-01083 Weight P N 90890-01084
M
When charging the battery, remove it from the motorcycle. If tt is necessary to recharge the battery on the motorcycle, be sure to disconnect the negative terminal. Never remove the battery caps. Make sure that the battery charger pincers are firmly in contact with the terminals and are not in short circuit An oxidised plncer may generate heat on the surface of the contact. A pincer with a weak spring may cause sparks. Before removing the pincers from the battery terminals, turn off the battery...
Ad J 1
Dirty poles Clean with steel brush. Uncertain connections Tighten terminals. After cleaning the poles, grease them slightly. To introduce battery under the seat, put battery in horizontal position and introduce it into chassis from short side. After bringing it near seat, turn it 90 horizontally, set it to vertical position and low it into its seat with poles backward. You can install battery easily from front side of its seat, under tank, by removing two clamping screws of tank and lifting it...
Info Cdy
1. Number plate and direction indicator cables 3. Rear brake fluid reserve tank 7. Low fuel signal connector cable 18. Cooling radiator fan connector
Shift Lever And Oil Pump
With the engine mounted, the oil pump can be maintained by removing the following parts EI Crankcase right 0 Crankcase left Loosen the bolts t 4 turn each and remove them after all are loosened. Loosen the bolts starting with the highest numbered one. The embossed numbers in the crankcase designate the tightening sequence. Turn the shift cam to the position shown in the figure so that it does not contact the crankcase when separating the crankcase. Crankcase separating tool P N YU-01135-A,...
A Warning Alm
Remove the oil tank tap carefully when the engine is hot the hot oil can spout out injuring the user. Engine oil replacement without replacing oil filter 1. Start the engine, heat it lor a few minutes then switch off. 2. Place a container under the engine and oil tank. Oil inlet hose fastening screw 2 Oil filter cover bleeder screw 4 The oil filter cover is secured by three screws. The lowest one should be removed first, so that the filter will drain. Oil sump drainage bolt gasket engine All...
Starter Motor And Hoses
Breather hose 3 crankcase With the engine mounted, the cylinder head cover, camshaft and cylinder head can be maintained by removing the following parts.
A Warning Yry
Do not touch the lamp when on and keep all inflammable products well away. Do not touch the glass part of the lamp with the fingers and be careful not to soil it. If it is soiled, clean thoroughly with a cloth soaked in alcohol before reassembling. Front parking light lamp replacement Lamp holder 1 pressure fitted Lamp holder pressure fitted Vertical setting of the headlight beam 1. Approac the setting screw 3 in the rear part of the headlight
Info Ftl
184-276 n at 20 C 68 F Blue Yellow - Green White Ignition coil Model Manufacturer Primary coil resistance Secondary coil resistance J0268 NIP PON D EN SO 3.4-4,6 Q at 20 C 68 F 10.4-15,6 kfl at 20 C 68 F
A Warning Mdk
Hold the motorcycle firmly in place to prevent it falling over. Adjust the spring preload as follows To increase the preload, turn the adjuster 2 clockwise. To reduce it, turn anticlockwise. The spring preload changes by t mm per turn of the adjuster. For adjustment purposes, use the special wrench provided with the motorcycle. After adjusting, screw lock nut 2 to the adjuster 1 and tighten to prescribed torque. Shock absorber lock nut 42 Nm 4.2 mkg Never attempt to turn the adjuster beyond the...
Info Brs
Voltage regulator Rectifier Model Manufacturer Voltage regulator Type Not charged adjusted voltage Rectifier Capacity Starter motor Model Manufacturer Capacity Brush length Commutator diameter Mica cut depth Ignition relay Model Manufacturer Nominal amperage Short circuit semiconductor 14.2-15.2V
A Warning 1
Set the motorcycle firmly in place to prevent it falling during the operation. See the section SEAT, FUEL TANK AND REAR COWLING and VALVE CLEARANCE ADJUSTMENT. See the section VALVE CLEARANCE 4. Start the engine and let it heat When removing the spark plug, be careful to prevent foreign bodies from dropping inside the engine. Pressure gauge P N. YU-33223 P N. 90890-03081 Adapter P N. YU-33223-3 P N. 90890-04082
Adj
Reservoir tank up to FULL level 16. Start the engine and let it warm up for several minutes. See the section CHECKING THE COOLANT LEVEL. All the cooling circuit Leakage Repair. See the section COOLING CIRCUIT INSPECTION. Side panels of the cowling See the section COWLING Screws side panels of cowling 10 Nm 1.0 mkg The coolant is harmful to the health and must be used with care.
Spark Plug Inspection
See the section SEAT, FUEL TANK AND REAR COWLING and VALVE CLEARANCE ADJUSTMENT' When removing the spark plug, be careful not to drop foreign objects or dirt inside the engine. Type of spark plug Incorrect Replace. Standard spark plug DPR8EA-9 NGK , DPR9EA-9 NGK Electrodes 1 Wear Damage Replace. Abnormal insulator colour Replace the spark plug. Normal insulator 2 colour is light tan.
Special Tools
Special tools are required to perform proper disassembly and reassembly operations and for proper tuning up. The use of such tools avoids damage due to the use of unsuitable tools and or makeshift techniques. The shape and part number used for the special tool differ by country, so two types are provided. Refer to the list provided to avoid errors when placing an order. YS-D , YK-aannn Acc-aoana
Preparation For Disassembly And Reassembly
1. Remove air dirt, mud, dust and foreign objects prior to disassembly. 2. Use proper material and tools. Refer to section 'SPECIAL TOOLS'. 3. When disassembling the cycle, keep together mated parts gears, cylinders, pistons and other parts 'mated1 in the course of normal wear and tear. Such parts must be either reused together or completely replaced. 4. During disassembly, clean all parts and place them in trays in order of disassembly. This makes reassembly quicker and helps assure that all...
Su1
4SU-000101 4SU-040101 D version 2D04SU 10000000101 l-GR-P version ZD04S U10000020101 F-B-N-S-DK-NL- A-CH Dimensions Overall length Overall width Overall height Seat height Wheel base 2,040 mm 740 mm 1,140 mm 770 mm 1,410 mm 145 mm Cylinder layout Displacement Bore x stroke Compression ratio Starting system 4-stroke, SOHC, liquid cooled, 5-vafve 4SU1 Single cylinder, inclined forward 659 cc 100x84 mm 9.2 1 Dry sump with separate oit tank SHELL SUPER 4TX 20W 50 Capacity engine oil Periodic oil...
Info Uhd
1.0 mm at the rear arm end move rear arm from side to side Front wheel Type Rim size Wheel material Wheel eccentricity limit Vertical Lateral
Info Vix
Thermostatic switch Model Manufacturer Operating temperature VF105A N. THERMOSTAT 102 1Q8QC 215-6-226.4 C ON 98 C 208.4 F OFF Thermo unit Model Manufacturer Coil resistance KIAL 41 NIPPONDENSO 226 ii at 50 C 122 F 26.4 Q at 115 C Electric circuit switch device Type